RES Global is pleased to announce the upcoming online RCFA course
Objective:
Reliability engineering and predictive maintenance have two major objectives:
preventing catastrophic failures of critical plant production systems and avoiding
deviations from acceptable performance levels that result in personal injury,
environmental impact, capacity loss, or poor product quality. Unfortunately, these
events will occur no matter how effective the reliability program. Therefore, a
viable program also must include a process for fully understanding and correcting
the root causes that lead to events having an impact on plant performance.
This course provides a logical approach to problem resolution. The methods can
be used to accurately define deviations from acceptable performance levels,
isolate the root causes of equipment failures, and develop cost-effective
corrective actions that prevent recurrence.
By the end of the course attendees will be able to:
Identify common manufacturing errors and deviations
Understand how to prioritize failure events to analyze, preserve failure data,
and order a failure analysis
Explore systems failure analysis methods and techniques
Develop and implement effective and efficient root cause analysis programs
How to make RCA a structured, team based, analytical approach
Practice the problem solving process; Problem statement, data collection,
defines fact, identify possible causes, and identify true root cause.
Solve plant Problems using a single but accurate technique.
Calculate the financial impact by solving problem and how to assign cost to
failure.
Practice failure modes of common components.
Use RCA as an analytical failure prevention technique.
Who should attend?
Maintenance and Reliability Engineers, Managers, supervisors and planners responsible for maintenance planning and scheduling activities.
Course Duration
25 Hrs
Course Content
INTRODUCTION TO ROOT CAUSE FAILURE ANALYSIS
RCA; Address the cause, not just the symptom
Root Cause Investigation Concept
Root Cause; Definition
Root Cause Analysis; Basics
Accidents and Failures; the iceberg model
Symptom approach Vs. Root Cause
Root Cause Investigation Process
RCA Applications
RCFA IN THE MAINTENANCE MANAGEMENT SYSTEM
Maintenance and Maintenance Management
Maintenance Revolutions and Policies
RCFA; a proactive maintenance strategy
MACHINERY FAILURE PREVENTION
Zero-Failure performance
Proximate causes and Root Causes
Machinery and equipment Failure causes
ROOT CAUSE FAILURE ANALYSIS; THE CONCEPT
Root Cause Analysis Defined
The Root System; Physical, Human, and Latent root Causes
Root Cause identification
The Loss Causation Model
RCA; Objective, purpose, and effectiveness.
Personal requirement
When to use?
Process of RCA
How to make RCFA a successful business improvement strategy?
ROOT CAUSE ANALYSIS TECHNIQUES
5 why process
Cause Mapping
Cause and Effect Analysis (Fishbone Analysis)
Fault Tree Analysis
Sequence of event analysis
ROOT CAUSE FAILURE ANALYSIS METHODOLOGY
Reporting an Incident or Problem.
Systems and boundaries
Perceived cause of problem
Event-reporting format
Incident Classification.
Data Gathering.
Interviews
Questions to ask
Type of interviews
Collecting physical evidence
Analyze sequence of Events
Design Review.
Minimum design data
Acceptable Operating Envelope
Application / Maintenance Review.
Installation
Standard Operating Procedures (SOPs) and Practices
Maintenance history
Maintenance procedures and practices
Observations and Measurements.
Determining the Root Cause.
Evaluating Potential Corrective actions
Cost – Benefit Analysis.
Report and Recommendations.
Verify Corrective Action.
" I had a great opportunity with RES Global to take cource and it was very valuable to me to enrich my career. The facility and our instructor added a great value to our cource. I am looking for the upcomming cource. Please keep up and good luck "
Abdelazim Hamdy
Senior condition monitoring Engineer - petrorabigh
" I'm fortunate to have RCA training course in RES Global. You proved that you an excellent engineering training center. I highly recommended your outstanding training
programs to all serious engineers who are seeking for a qualified and committed instructors "
IBRAHIM FARAG ,CMRP®, PMP®
Senior Maintenance Planning at Union Fenosa Gas
Contact us now for more details or for registeration
01064749611
01067385500 ( WhatsApp )
info@resglobal.org
www.resglobal.org
www.imrce-egypt.com
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